From: Dave Plowman (News) on
In article <gUDqi.5685$By5.1225(a)text.news.blueyonder.co.uk>,
PC Paul <urd2(a)bitrot.co.uk> wrote:
> Dave Plowman (News) wrote:
> > Most mechanics and so called auto
> > electricians bodge such things. The standard red blue and yellow
> > electrical crimp terminals most use are really not up to the job and
> > proper car connectors should be used instead. This is a source of such
> > connectors and the correct wire if needed.
> >
> > http://www.vehicle-wiring-products.eu/VWP-onlinestore/home/homepage.php
> >

> I'm curious, I've had a browse around and they have the standard ranges
> of red,blue,yellow crimp connectors, scotchloks and choc-strips. Which
> of those do you call 'proper car connectors'?

I'd use their crimp spade connectors of an appropriate size for the cables
- generally the 1/4" ones will do, but you need the correct crimping tool.
Those generic pre-insulated types simply don't make a reliable crimp on
flex even with the correct tool as you'd find if you remove the insulation
and compare the crimp to the correct terminal correctly made. I do realise
the crimp tool for automotive spade connectors is expensive but this
shouldn't matter to a pro or dedicated amateur.

The difference is the 'pre insulated' tool simply flattens the crimp. This
is fine if the cable is a tight fit - which it won't be with standard car
cables. The car connector crimp tool sort of makes a heart shaped crimp
which makes a far better lasting connection both electrically and
mechanically.

I've lost count of the number of pre-insulated types I've replaced on cars
where they've been the cause of a poor connection - in many cases just
pulling off the cable with no effort.

Most 'mechanics' shouldn't be allowed near car wiring. And include most
alarm and audio installers in that too. ;-)

--
*The more I learn about women, the more I love my car

Dave Plowman dave(a)davenoise.co.uk London SW
To e-mail, change noise into sound.
From: Chris Bartram on
Dave Plowman (News) wrote:
[snip]
> However, any loom can be repaired. It would however require a skilled
> person to do the job correctly. Most mechanics and so called auto
> electricians bodge such things. The standard red blue and yellow
> electrical crimp terminals most use are really not up to the job and
> proper car connectors should be used instead. This is a source of such
> connectors and the correct wire if needed.
>
> http://www.vehicle-wiring-products.eu/VWP-onlinestore/home/homepage.php
>

My choice is to solder and heatshrink on the few wiring repairs I've had
to do. Properly done it's better than any crimp, and neater.
From: Timo Geusch on
Chris Bartram <news(a)delete.me.piglet-net.net> writes:

> Dave Plowman (News) wrote:
> [snip]
>> However, any loom can be repaired. It would however require a skilled
>> person to do the job correctly. Most mechanics and so called auto
>> electricians bodge such things. The standard red blue and yellow
>> electrical crimp terminals most use are really not up to the job and
>> proper car connectors should be used instead. This is a source of such
>> connectors and the correct wire if needed.
>>
>> http://www.vehicle-wiring-products.eu/VWP-onlinestore/home/homepage.php
>>
>
> My choice is to solder and heatshrink on the few wiring repairs I've
> had to do. Properly done it's better than any crimp, and neater.

It's also a hell of a lot more prone to break due to vibration.

--
'89 Mazda RX-7 Convertible
'92 Mazda RX-7
From: Dave Plowman (News) on
In article <A7Fqi.5736$By5.1741(a)text.news.blueyonder.co.uk>,
Chris Bartram <news(a)delete.me.piglet-net.net> wrote:
> My choice is to solder and heatshrink on the few wiring repairs I've had
> to do. Properly done it's better than any crimp, and neater.

Soldering is better than poor crimping and can be an option if you don't
have decent crimping tools. But it's not as reliable as a *good* crimp for
this job - check military specs.

However, if there is enough spare cable to allow soldering and you use
glue type heat shrink I'd certainly say it suitable for this repair. But
it still needs some skill to do properly.

--
*Why does the sun lighten our hair, but darken our skin?

Dave Plowman dave(a)davenoise.co.uk London SW
To e-mail, change noise into sound.
From: moray on

"Dave Plowman (News)" <dave(a)davenoise.co.uk> wrote in message
news:4f0973958adave(a)davenoise.co.uk...
> In article <A7Fqi.5736$By5.1741(a)text.news.blueyonder.co.uk>,
> Chris Bartram <news(a)delete.me.piglet-net.net> wrote:
>> My choice is to solder and heatshrink on the few wiring repairs I've had
>> to do. Properly done it's better than any crimp, and neater.
>
> Soldering is better than poor crimping and can be an option if you don't
> have decent crimping tools. But it's not as reliable as a *good* crimp for
> this job - check military specs.

Goto rswww.com and put in part no. 528-9264.
That's the ideal type of connector for wiring repairs (they can be found
else where far cheaper though), but make sure you use the right size for the
wire (red covers most car applications, blue for bigger wires, and if
needed, yellow for heavy wires), and use a decent pair of crimping pliers.
Crimp it on, and before shrinking it, give the wires a pull to make sure
it's crimped right. Then heat it up, and make sure the glue bubbles out each
end so it's fully sealed.

> However, if there is enough spare cable to allow soldering and you use
> glue type heat shrink I'd certainly say it suitable for this repair. But
> it still needs some skill to do properly.

Biggest problem with soldering, is getting the wires properly cleaned to get
a good solder joint, which in a lot of situations, is near impossible. The
above crimps are the preferred method for loom repair.