From: sweller on

I need various valve shims to fit a 1965 Jaguar 3.8 XK type engine.
However, they need to be a lot thinner than those normally available.

The required dimension is a diameter of 17.5mm in a range of thicknesses
from 1.92mm to 2.30mm (0.076"-0.090")

Is it possible to buy shims "off the peg" or does anyone know of a car
that uses the same size in that range of thicknesses.

I'm led to believe the SAAB 900 (old shape 8v) uses the same diameter
shims - does anyone know if this is the case?

Thanks.

--
Simon
From: Rob on
On 4/04/2010 2:11 AM, sweller wrote:
>
> I need various valve shims to fit a 1965 Jaguar 3.8 XK type engine.
> However, they need to be a lot thinner than those normally available.
>
> The required dimension is a diameter of 17.5mm in a range of thicknesses
> from 1.92mm to 2.30mm (0.076"-0.090")
>
> Is it possible to buy shims "off the peg" or does anyone know of a car
> that uses the same size in that range of thicknesses.
>
> I'm led to believe the SAAB 900 (old shape 8v) uses the same diameter
> shims - does anyone know if this is the case?
>
> Thanks.
>

Its cheaper to have the valves ends done. You can have the shims
ground - they hold them on a magnetic chuck and surface grind.

Whats caused the need for thinner shims? have the valves sunk into the
seats? Unleaded petrol, in a leaded engine?

If its the SAAB also Triumph and think Marina for shims. There is still
a limited size range.

r
From: sweller on
Rob wrote:

> > I need various valve shims to fit a 1965 Jaguar 3.8 XK type engine.
> > However, they need to be a lot thinner than those normally available.

> Its cheaper to have the valves ends done.

....but this would require the head to be removed?


> Whats caused the need for thinner shims? have the valves sunk into the
> seats? Unleaded petrol, in a leaded engine?

It actually needs thicker shims than it's got but still slimmer than the
available range.

I suspect the valve seats have been over cut at some point in its 45 year
life and 'homemade' undersize shims have been fitted as a result.

I believe XK heads are ok on unleaded and the valves don't seem to have
receded as the tappet gaps haven't closed up - quite the opposite, hence
the need for new shims. It's a healthy engine, good compression and it
returns 24mpg (good for an S type!).


> If its the SAAB also Triumph and think Marina for shims. There is still
> a limited size range.

From my research the SAAB shims are available in the sizes I require but
I need to confirm the diameter - does anyone know the diameter of the
Triumph (which model?) or Marina ones?

--
Simon
From: Dave Baker on

"sweller" <sweller(a)mztech.fsnet.co.uk> wrote in message
news:xn0gsgcxhq6ds000(a)news.individual.net...
>
> I need various valve shims to fit a 1965 Jaguar 3.8 XK type engine.
> However, they need to be a lot thinner than those normally available.
>
> The required dimension is a diameter of 17.5mm in a range of thicknesses
> from 1.92mm to 2.30mm (0.076"-0.090")
>
> Is it possible to buy shims "off the peg" or does anyone know of a car
> that uses the same size in that range of thicknesses.
>
> I'm led to believe the SAAB 900 (old shape 8v) uses the same diameter
> shims - does anyone know if this is the case?

You need to check that diameter which I don't recognise. As far as I'm aware
most of the old Imperial engines like the Jag, Lotus, Imp etc used 5/8"
(15.875mm, 0.625") diameter shims. Aftermarket suppliers then made these as
15.55mm diameter shims to allow them to also fit other engines including the
Saab 99 and 900, Maestro and Montego 1.7 and 2.0, and Rover 2.3, 2.6
engines.

The Saab ones are available down to 1.77mm. However if yours really are
17.5mm diameter these would very loose in the valve cap, not that this would
actually stop them functioning.

Shims can be ground thinner within certain limits. They are generally case
hardened with a case thickness of about 10 to 15 thou which you don't want
to grind right through. That means you can take about 5 thou a side off.
0.25mm total.

Your other two options are shortening the valve tip which is fine as all OE
valves are through hardened right down to below the collet grooves and using
lash cap shims which fit over the top of the valve stem and don't use the
valve cap for location purposes.
--
Dave Baker
Puma Race Engines



--- news://freenews.netfront.net/ - complaints: news(a)netfront.net ---
From: Mrcheerful on
Dave Baker wrote:
> "sweller" <sweller(a)mztech.fsnet.co.uk> wrote in message
> news:xn0gsgcxhq6ds000(a)news.individual.net...
>>
>> I need various valve shims to fit a 1965 Jaguar 3.8 XK type engine.
>> However, they need to be a lot thinner than those normally available.
>>
>> The required dimension is a diameter of 17.5mm in a range of
>> thicknesses from 1.92mm to 2.30mm (0.076"-0.090")
>>
>> Is it possible to buy shims "off the peg" or does anyone know of a
>> car that uses the same size in that range of thicknesses.
>>
>> I'm led to believe the SAAB 900 (old shape 8v) uses the same diameter
>> shims - does anyone know if this is the case?
>
> You need to check that diameter which I don't recognise. As far as
> I'm aware most of the old Imperial engines like the Jag, Lotus, Imp
> etc used 5/8" (15.875mm, 0.625") diameter shims. Aftermarket
> suppliers then made these as 15.55mm diameter shims to allow them to also
> fit other engines
> including the Saab 99 and 900, Maestro and Montego 1.7 and 2.0, and
> Rover 2.3, 2.6 engines.
>
> The Saab ones are available down to 1.77mm. However if yours really
> are 17.5mm diameter these would very loose in the valve cap, not that
> this would actually stop them functioning.
>
> Shims can be ground thinner within certain limits. They are generally
> case hardened with a case thickness of about 10 to 15 thou which you
> don't want to grind right through. That means you can take about 5
> thou a side off. 0.25mm total.
>
> Your other two options are shortening the valve tip which is fine as
> all OE valves are through hardened right down to below the collet
> grooves and using lash cap shims which fit over the top of the valve
> stem and don't use the valve cap for location purposes.

or if you are a real animal you can take a little grinder and grind the end
of the valve in situ. I saw this several times in the early days of the
Suzuki GS engine which had shims. Even worse is that the owners claimed it
had been done by a motorcycle shop.


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