From: A.Lee on
My van has failed its MOT today on a corroded brake line. It is around 6
foot long, and is rather tortuous in its path, so much so, that I'm not
sure if it is possible to replace it without dismantling anything that
is bolted on that side of the van.
A thought occured, could braided flexible lines, as used on motorcycles,
be used in place of this length of copper pipe?

If not, what is the best course of action to replace the pipe?
Take old one off, get a pattern made?
Cut it, if needed into 2 or 3 bits, then have joints at the breaks to
get it in place when re-fitting?
Or go and buy a flaring kit, and bender and DIY in situ by cutting out
the corroded 3 foot of the pipe?

Thanks for any thoughts.
Alan.

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From: Paul on
A.Lee wrote:
> My van has failed its MOT today on a corroded brake line. It is around 6
> foot long, and is rather tortuous in its path, so much so, that I'm not
> sure if it is possible to replace it without dismantling anything that
> is bolted on that side of the van.
> A thought occured, could braided flexible lines, as used on motorcycles,
> be used in place of this length of copper pipe?
>
> If not, what is the best course of action to replace the pipe?
> Take old one off, get a pattern made?
> Cut it, if needed into 2 or 3 bits, then have joints at the breaks to
> get it in place when re-fitting?
> Or go and buy a flaring kit, and bender and DIY in situ by cutting out
> the corroded 3 foot of the pipe?
>
> Thanks for any thoughts.
> Alan.
>
wire brush it.

Invariably 99% of failures i've had with 'corroded' brake pipes pass
after you have brushed the 'corrosion' off...
From: Duncan Wood on
On Fri, 20 Nov 2009 16:13:17 -0000, A.Lee <alan(a)darkroom.+.com> wrote:

> My van has failed its MOT today on a corroded brake line. It is around 6
> foot long, and is rather tortuous in its path, so much so, that I'm not
> sure if it is possible to replace it without dismantling anything that
> is bolted on that side of the van.
> A thought occured, could braided flexible lines, as used on motorcycles,
> be used in place of this length of copper pipe?
>

Yes, but it'll be expensive & springier

> If not, what is the best course of action to replace the pipe?
> Take old one off, get a pattern made?
> Cut it, if needed into 2 or 3 bits, then have joints at the breaks to
> get it in place when re-fitting?
> Or go and buy a flaring kit, and bender and DIY in situ by cutting out
> the corroded 3 foot of the pipe?
>

That's how I do it.

> Thanks for any thoughts.
> Alan.
>
From: asahartz on
On Fri, 20 Nov 2009 16:19:26 +0000, Paul <Paul1231392(a)hotmail.com>
wrote:

>A.Lee wrote:
>> My van has failed its MOT today on a corroded brake line. It is around 6
>> foot long, and is rather tortuous in its path, so much so, that I'm not
>> sure if it is possible to replace it without dismantling anything that
>> is bolted on that side of the van.
>> A thought occured, could braided flexible lines, as used on motorcycles,
>> be used in place of this length of copper pipe?
>>
>> If not, what is the best course of action to replace the pipe?
>> Take old one off, get a pattern made?
>> Cut it, if needed into 2 or 3 bits, then have joints at the breaks to
>> get it in place when re-fitting?
>> Or go and buy a flaring kit, and bender and DIY in situ by cutting out
>> the corroded 3 foot of the pipe?
>>
>> Thanks for any thoughts.
>> Alan.
>>
>wire brush it.
>
>Invariably 99% of failures i've had with 'corroded' brake pipes pass
>after you have brushed the 'corrosion' off...

And you feel safe with that? Surface corrosion is a sign of real
corrosion, and it only takes a pinhole...

I've often removed brake pipes with apparent surface corrosion which
have fallen apart in my hands afterwards!
--
asahartz woz ere
From: asahartz on
On Fri, 20 Nov 2009 16:54:53 -0000, "Duncan Wood"
<nntpnews(a)dmx512.co.uk> wrote:

>On Fri, 20 Nov 2009 16:13:17 -0000, A.Lee <alan(a)darkroom.+.com> wrote:
>

>> Cut it, if needed into 2 or 3 bits, then have joints at the breaks to
>> get it in place when re-fitting?
>> Or go and buy a flaring kit, and bender and DIY in situ by cutting out
>> the corroded 3 foot of the pipe?
>>
>
>That's how I do it.
>
Perfectly acceptable. But if it's original pipe it's probably steel;
flaring that in situ is not easy. You'll need a good quality flaring
tool; the cheap ones from Machine Mart etc will manage copper but not
steel.
--
asahartz woz ere