From: Stu on
2002 Toyota Yaris 1.5 T-Sport
Engine code 1NZ-FE

The car suffers from a hesitation when first pulling away after a cold
start, and occasionaly when changing up a gear. It misfires and feels like
it will stall, but never does. Once the engine has a slight warmth, the
problem disappears and the car runs perfectly. This takes about a mile,
perhaps less, and it revs freely right from the word go, the problem is
only apparent as one transfers load to the engine. The symptom is very much
like the way a cold carb fed engine would perform with insufficient choke.

This problem first started when I replaced the OEM Denso plugs with NGKs:

Denso chart recommendation: K16R-U gapped at 0.8mm (that is straight from
their website. Autodata contradicts this and says to use K16R-U11 with
1.1mm gap. The car was fitted with K16R-U when I acquired it.)

NGK recommendation: BKR5EY-11 gapped at 1.1mm

So, since they appeared to cause the prob, I removed the NGKs and got a new
set of Densos, gapped them at 0.8mm, fitted them and the problem
disappeared. For about 2k miles. Now, it has returned, yet the plugs are
still like brand new and the gaps are still correct. Deposits are the
normal light grey, with no fouling or evidence of poor combustion.

Could it be that the plugs are a red herring and the car has some other
problem? Checks I have done so far are:


- Checked for intake air leaks using soapy water. Found none.
- Measured coil resistances, all four are between 21 and 23K
- Checked readout from CTS via OBD scan. Reads normally, i.e. around
ambient temp when cold, rising to 80-90deg warmed up.
- Checked intake air temp readout as above. Reads ambient temp with a cold
engine.
- Checked for any stored DTCs. None present.
- Measured TPS voltage: 0.54V closed, rising to 3.87V at WOT. No dead
spots.

Any other ideas, please? It's a very small issue but doesn't seem right for
an EFi car.
From: Duncan Wood on
On Fri, 06 Nov 2009 16:29:10 -0000, Stu <nospam(a)thanks.com> wrote:

> 2002 Toyota Yaris 1.5 T-Sport
> Engine code 1NZ-FE
>
> The car suffers from a hesitation when first pulling away after a cold
> start, and occasionaly when changing up a gear. It misfires and feels
> like
> it will stall, but never does. Once the engine has a slight warmth, the
> problem disappears and the car runs perfectly. This takes about a mile,
> perhaps less, and it revs freely right from the word go, the problem is
> only apparent as one transfers load to the engine. The symptom is very
> much
> like the way a cold carb fed engine would perform with insufficient
> choke.
>
> This problem first started when I replaced the OEM Denso plugs with NGKs:
>
> Denso chart recommendation: K16R-U gapped at 0.8mm (that is straight from
> their website. Autodata contradicts this and says to use K16R-U11 with
> 1.1mm gap. The car was fitted with K16R-U when I acquired it.)
>
> NGK recommendation: BKR5EY-11 gapped at 1.1mm
>
> So, since they appeared to cause the prob, I removed the NGKs and got a
> new
> set of Densos, gapped them at 0.8mm, fitted them and the problem
> disappeared. For about 2k miles. Now, it has returned, yet the plugs are
> still like brand new and the gaps are still correct. Deposits are the
> normal light grey, with no fouling or evidence of poor combustion.
>
> Could it be that the plugs are a red herring and the car has some other
> problem? Checks I have done so far are:
>
>
> - Checked for intake air leaks using soapy water. Found none.
> - Measured coil resistances, all four are between 21 and 23K
> - Checked readout from CTS via OBD scan. Reads normally, i.e. around
> ambient temp when cold, rising to 80-90deg warmed up.
> - Checked intake air temp readout as above. Reads ambient temp with a
> cold
> engine.
> - Checked for any stored DTCs. None present.
> - Measured TPS voltage: 0.54V closed, rising to 3.87V at WOT. No dead
> spots.
>
> Any other ideas, please? It's a very small issue but doesn't seem right
> for
> an EFi car.

Plug leads?
From: Duncan Wood on
On Fri, 06 Nov 2009 16:29:10 -0000, Stu <nospam(a)thanks.com> wrote:

> 2002 Toyota Yaris 1.5 T-Sport
> Engine code 1NZ-FE
>
> The car suffers from a hesitation when first pulling away after a cold
> start, and occasionaly when changing up a gear. It misfires and feels
> like
> it will stall, but never does. Once the engine has a slight warmth, the
> problem disappears and the car runs perfectly. This takes about a mile,
> perhaps less, and it revs freely right from the word go, the problem is
> only apparent as one transfers load to the engine. The symptom is very
> much
> like the way a cold carb fed engine would perform with insufficient
> choke.
>
> This problem first started when I replaced the OEM Denso plugs with NGKs:
>
> Denso chart recommendation: K16R-U gapped at 0.8mm (that is straight from
> their website. Autodata contradicts this and says to use K16R-U11 with
> 1.1mm gap. The car was fitted with K16R-U when I acquired it.)
>
> NGK recommendation: BKR5EY-11 gapped at 1.1mm
>
> So, since they appeared to cause the prob, I removed the NGKs and got a
> new
> set of Densos, gapped them at 0.8mm, fitted them and the problem
> disappeared. For about 2k miles. Now, it has returned, yet the plugs are
> still like brand new and the gaps are still correct. Deposits are the
> normal light grey, with no fouling or evidence of poor combustion.
>
> Could it be that the plugs are a red herring and the car has some other
> problem? Checks I have done so far are:
>
>
> - Checked for intake air leaks using soapy water. Found none.
> - Measured coil resistances, all four are between 21 and 23K
> - Checked readout from CTS via OBD scan. Reads normally, i.e. around
> ambient temp when cold, rising to 80-90deg warmed up.
> - Checked intake air temp readout as above. Reads ambient temp with a
> cold
> engine.
> - Checked for any stored DTCs. None present.
> - Measured TPS voltage: 0.54V closed, rising to 3.87V at WOT. No dead
> spots.
>
> Any other ideas, please? It's a very small issue but doesn't seem right
> for
> an EFi car.

Or more relevantly, try looking under the hood in the dark & seeif you can
see any tracking from the coils
From: Mrcheerful on
Stu wrote:
> 2002 Toyota Yaris 1.5 T-Sport
> Engine code 1NZ-FE
>
> The car suffers from a hesitation when first pulling away after a cold
> start, and occasionaly when changing up a gear. It misfires and feels
> like it will stall, but never does. Once the engine has a slight
> warmth, the problem disappears and the car runs perfectly. This takes
> about a mile, perhaps less, and it revs freely right from the word
> go, the problem is only apparent as one transfers load to the engine.
> The symptom is very much like the way a cold carb fed engine would
> perform with insufficient choke.
>
> This problem first started when I replaced the OEM Denso plugs with
> NGKs:
>
> Denso chart recommendation: K16R-U gapped at 0.8mm (that is straight
> from their website. Autodata contradicts this and says to use
> K16R-U11 with
> 1.1mm gap. The car was fitted with K16R-U when I acquired it.)
>
> NGK recommendation: BKR5EY-11 gapped at 1.1mm
>
> So, since they appeared to cause the prob, I removed the NGKs and got
> a new set of Densos, gapped them at 0.8mm, fitted them and the problem
> disappeared. For about 2k miles. Now, it has returned, yet the plugs
> are still like brand new and the gaps are still correct. Deposits are
> the normal light grey, with no fouling or evidence of poor combustion.
>
> Could it be that the plugs are a red herring and the car has some
> other problem? Checks I have done so far are:
>
>
> - Checked for intake air leaks using soapy water. Found none.
> - Measured coil resistances, all four are between 21 and 23K
> - Checked readout from CTS via OBD scan. Reads normally, i.e. around
> ambient temp when cold, rising to 80-90deg warmed up.
> - Checked intake air temp readout as above. Reads ambient temp with a
> cold engine.
> - Checked for any stored DTCs. None present.
> - Measured TPS voltage: 0.54V closed, rising to 3.87V at WOT. No dead
> spots.
>
> Any other ideas, please? It's a very small issue but doesn't seem
> right for an EFi car.


you cannot check for inlet leaks with soapy water, the leak will be sucking,
not blowing, check for inlet leaks using a flammable liquid or gas, carb.
cleaner is convenient with the engine running, any leaks that you spray over
will cause a speed variation.

running the larger gap may have caused a tracking issue, which may have
damaged one or more coils.


From: Colin Wilson on
> > The car suffers from a hesitation when first pulling away after a cold
> > start, and occasionaly when changing up a gear. It misfires and feels
> > like it will stall, but never does.
> Plug leads?

I finally got around to replacing my plug leads last week, after
putting up with my ageing Hyundai Accent doing exactly the same thing
for a few months.

Changing the leads appears to have sorted it :-)