From: Harry Bloomfield on
It happens that Harry Bloomfield formulated :
> Fredxx formulated on Friday :
>> I could only get gasless wire at 0.8mm, whereas with gas I only ever used
>> 0.6mm. I felt the feed rate ended up being nearly the same. There is a
>> lot more spatter than using gas.
>
> I suppose that is just a matter of swapping the tip over to 0.8mm?

Oh, no it isn't - it is a 0.8mm tip already. I feel a gassless weld
coming on :-)

--
Regards,
Harry (M1BYT) (L)
http://www.ukradioamateur.co.uk


From: Jim K on
On 25 July, 10:37, Harry Bloomfield <harry.m1...(a)NOSPAM.tiscali.co.uk>
wrote:
> It happens that Harry Bloomfield formulated :
>
> > Fredxx formulated on Friday :
> >> I could only get gasless wire at 0.8mm, whereas with gas I only ever used
> >> 0.6mm. I felt the feed rate ended up being nearly the same. There is a
> >> lot more spatter than using gas.
>
> > I suppose that is just a matter of swapping the tip over to 0.8mm?
>
> Oh, no it isn't - it is a 0.8mm tip already. I feel a gassless weld
> coming on :-)
>

machinewart want over a tenner for 0.9mm stuff

http://cgi.ebay.co.uk/130402601378

0.8mm & £7.70 posted 2nd class

Enjoy!

Cheers
Jim K
From: Rob Graham on
On 25/07/2010 09:11, Harry Bloomfield wrote:
> Rob laid this down on his screen :
>> You still have to have a MIG that will run the gasless wire. The
>> results are not so good but still work. Some welders have the option
>> gas/gasless.
>
> It was bought as a gas Mig welder, to do one single job I needed done at
> the time. I then used it few more times on other jobs, before loosing
> patience with the silly little expensive gas canisters. Apart from the
> gas problems it worked quite well, but because of the gas got shoved in
> a corner and forgotten.
>
> So would I likely be able to buy a reel of gasless wire and use that?
>
>
>

I just converted my fixings to accept CO2 cylinders (pub ones to start
with but now fire extinguishers.) No problems and far, far cheaper.

Rob Graham
From: Dave Plowman (News) on
In article <p66m46ttiq4mlvgpuh7pltjevajmkcpk8q(a)4ax.com>,
asahartz <asahartz(a)hotMEATPIEmail.com> wrote:
> >Thought gas welding wasn't as suitable for car stuff (thin) due to
> >distortion? Mig keeps the heat more localised?

> A skilled gas welder can weld car bodies. I saw a resto on a Jag once
> where this had been done; they said too that the weld bead is not as
> hard as with MIG so it could be planished flat with a hammer rather than
> doing so much grinding.

Jags had lots of lead loading.

> The old workshop manuals recommend placing wet asbestos around the weld
> to contain the heat!

Oh indeed. But that was before MIG arrived, or was cost effective.

--
*Honk if you love peace and quiet*

Dave Plowman dave(a)davenoise.co.uk London SW
To e-mail, change noise into sound.
From: Rob on
On 25/07/2010 6:13 PM, Jim K wrote:
> On 25 July, 09:00, Rob<mesam...(a)gmail.com> wrote:
>> On 25/07/2010 6:37 AM, Harry Bloomfield wrote:
>>
>>
>>
>>> Cicero formulated the question :
>>>> On Sat, 24 Jul 2010 20:51:00 +0100, Harry Bloomfield wrote:
>>
>>>>> Jim K brought next idea :
>>>>>> On 24 July, 19:57, Harry Bloomfield<harry.m1...(a)NOSPAM.tiscali.co.uk>
>>>>>> wrote:
>>>>>>> on 23/07/2010, Fredxx supposed :
>>
>>>>>>>> "Dave Plowman (News)"<d...(a)davenoise.co.uk> wrote in message
>>>>>>>> news:513b3f1ab8dave(a)davenoise.co.uk...
>>>>>>>>> In article<i2bjsq$p9...(a)news.eternal-september.org>,
>>>>>>>>> Fredxx<fre...(a)spam.com> wrote:
>>>>>>>>>> "Andy Dingley"<ding...(a)codesmiths.com> wrote in message
>>>>>>>>>> news:de442991-
>>>>>>>>>> ca06-4e13-8e58-5fbd1a736...(a)d37g2000yqm.googlegroups.com...
>>>>>>>>>>> On 22 July, 20:43, "steve robinson"
>>>>>>>>>>> <st...(a)colevalleyinteriors.co.uk> wrote:
>>>>>>>>>>>> Its not that easy to use on car bodywork though as it tends to
>>>>>>>>>>>> cut through .
>>
>>>>>>>>>>> Are you using the right welder polarity?
>>>>>>>>>> I've read an number of articles which suggest it doesn't make much
>>>>>>>>>> difference and that its more the current/voltage characteristics
>>>>>>>>>> which are more important.
>>
>>>>>>>>>> My MIG is wired for gas, and my understanding the ideal polarity is
>>>>>>>>>> the reverse for gasless wire, yet I can make satisfactory welds.
>>>>>>>>>> If you have an alternative experience I would like to hear them.
>>>>>>>>> That's interesting - I have a SIP Migmate for gas only, and would
>>>>>>>>> like the option of gasless. Do you need any other parts other than
>>>>>>>>> the wire?
>>>>>>>> I could only get gasless wire at 0.8mm, whereas with gas I only ever
>>>>>>>> used 0.6mm. I felt the feed rate ended up being nearly the same.
>>>>>>>> There is a lot more spatter than using gas. I have bought gasless
>>>>>>>> wire of eBay and found it ok. I think machine
>>>>>>>> mart do smaller reels which perhaps you can try out. If I was using
>>>>>>>> reels of wire I would go for gas in hired bottles, but as I use a
>>>>>>>> reel every year or 2, gasless is the cheaper option.
>>
>>>>>>> That is interesting, I have a mig which is designed for gas and the
>>>>>>> reason I don't make much use of it is the gas. Gasless would be handy
>>>>>>> if it would be able to use it - how do the gasless ones make contact
>>>>>>> with the wire though the coating?
>>
>>>>>> what coating? :>)
>>
>>>>>> Jim K
>>
>>>>> I assumed the gas was produced from some sort of coating on the wire,
>>>>> which I further assumed would not be conductive. Have I misunderstood
>>>>> how it works, I have never seen any?
>>
>>>> ==============================================================================
>>
>>>> It's flux *cored* like electrical solder.
>>
>>>> Cic.
>>
>>> Thanks. Next time I see some, I buy it and see how it goes.
>>
>>> I had thought of the 'flux core', but discounted it as impossible to
>>> produce with steel.
>>
>> You still have to have a MIG that will run the gasless wire.
>
> <snip>
>
> AIUI as long as you can change the polarity of the torch/earth any MIG
> welder can run gasless (flux cored) wire?
>
> Cheers
> Jim K


Some have that facility to switch over. I have always only used gas and
not familiar with gasless machines only know they are available. Is it
only a polarity thing?

I would also be considering if there is enough guts (amps) to the
required wire thickness.